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FRP Pultrusion Equipment
Pultrusion equipment is a kind of equipment that uses hydraulic principle to perform pultrusion molding. It is usually composed of hydraulic pump station, hydraulic cylinder, mold, extruder and other components. Its working principle is to heat and soften the raw materials, extrude them into the required shape through the extruder, and then put the billet into the mold, and apply pressure through the hydraulic cylinder to make the billet mold in the mold. This equipment has the advantages of fast molding speed, good product quality and high production efficiency.
FRP pultrusion is one of new FRP production processes, it's formation easily, main material are fiberglass and resin, it is a continuous process for the manufacture of products having a constant cross section, such as rod stock, structural shapes, beams, channels, pipe, tubing, fishing rods etc.This system consist of roving racks, resin bath, mould calibrating table, to-and-frotraction machine, cutting saw, racks for finished products and control system.
It is used to produce glass fiber reinforced plastic pultruded profiles, glass fiber reinforced plastic pultruded pipes, beautification covers, floor beams, square tubes, solid side and other profiles. The equipment is durable and equipped with special molds, so that you can pull 1 products to the end without damage.
| FRP PULTRUSION EQUIPMENT SPECIFICATIONS |
| Product Name |
FRP Pultrusion Equipment |
| Keywords |
GRP/FRP Fiberglass Profile Pultrusion Machine |
| Core Components |
PLC, Gearbox, Motor |
| Traction Force |
10-30T or Customized |
| Control of Machine |
PLC |
| Power (kW) |
2.2 |
| Rotating Speed |
1450 r/min |
| Automatic Grade |
Fully Automatic |
| Color |
Bule or Customized |
| Eco-friendly |
Yes |
| Max pultrusion Size |
500*350mm or Customized |
| The Production Process |
Pultruded Process |
| Applicable Industries |
Building Material Shops, Manufacturing Plant |
| Quality |
High-Quality |
| MOQ |
1 Piece |
Continuous Fiberglass Reinforcement
Rolls of filament or fabric work are used to keep strengthacross the profile of the product. This is what will be the starting base of the pultrusion. The material isfed into the machinery to begin the process.
Preforming Guides
The material spools and reinforcements are threaded into a machine known as atension roller. The roller will help to shape the pultrusions into what will soon become the finishedproduct.
Impregnation and Resin Bath
The glass is now met with a resin mixture. The resin, sometime referredto as "wet-out," will soak and permeate the unfinished product. This impregnating stage of thepultrusion may utilize different types of resin, such as polyester and vinylester. Pigments to add colorand enhance the product's appearance may also be added at this point. Catalysts that will assist incuring or solidifying the profile also find their way into the mix. This step is important in protecting thefinal product from corrosion, UV rays, and other impact issues.
Exposure to Heat Source
Now, it is time to turn up the heat. With the resin base now attached, theproduct enters a hot, steel-forming die. This hot die is pivotal to the pultrusion process as it creates thehard shape of the material.
Reasonable Design and Convenient Operation
Integral open and close traction frame, easy to adjust, unique mold frame design, production process can achieve three-dimensional adjustment
Consistent Quality
The pultrusion process allows for consistent quality and uniformity in the production of FRP profiles, ensuring a high level of accuracy and precision in the final product.
High Production Efficiency
The pultrusion process is a continuous production method that allows for high volume production of FRP profiles with minimal downtime, leading to increased efficiency and cost-effectiveness.
Design Flexibility
FRP profile pultrusion machines can produce a wide range of complex shapes and profiles, providing design flexibility to meet specific customer requirements and applications.
Strength and Durability
FRP profiles produced using pultrusion are known for their exceptional strength-to-weight ratio, durability, and resistance to corrosion, making them ideal for various structural and industrial applications.
Q1.How Long Is The Warranty Period Of The Product?
If there is a malfunction, generally speaking, our technicians will
Find out the problem based on customer feedback. If the problem is due to quality issues, parts will be replaced free of charge.
Q2. How Long Is The Delivery Time?
Depending on the quantity of products, our products are sold on a per-order basis.
Q3. How To Install It?
If the project requires our installation guidance, we can send our engineers and translators. The cost is borne by the project owner.
Q4: Is Your Company A Direct Manufacturer Or A Trading Company?
A: Yes, Hebei Shengrun is a professional manufacturer of FRP grilles with more than 10 years of experience.
Q5. How Is The Packaging?
A: Strong seaworthy plywood box packaging with steel straps to save container loading space as much as possible.
Q6: Does Your Company Provide OEM Service?
A: Yes, we support. We will arrange molding according to the design draft provided by the customer.
Q7: What Size And Color Does SHENGRUN FRP Supply?
A: Different colors and different sizes. Can be produced according to customer requirements.
Q8: What Is The Price And Quality Of SHENGRUN FRP Products?
A: Globally competitive price and quality assurance.
Q9: How Long Is The Payment Period?
A: T/T, L/C, Western Union, Paypal, MoneyGram.
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