10kw Total Power Tank Winding Machine China Factory FRP Vertical Tank Filament Winding Machine
FRP Winding Machines
FRP Winding Machine is a special unit for FRP winding pipes and tanks. It has the advantages and characteristics of fast reaction speed, strong anti-interference ability, convenient use, convenient adjustment flexible assembly and multi-use.
An FRP Winding Machine is specialized equipment used in manufacturing composite materials, specifically those involving Fiber Reinforced Plastics (FRP). This process involves winding continuous fiber (such as fiberglass, carbon fiber, or aramid fiber) around a mold or core, which is then infused with a resin to form a strong, lightweight composite structure. FRP winding machines are essential in several industries due to their ability to produce high-strength parts with advantageous material properties.
FRP winding machine is mainly used for winding the outer protective layer of insulation pipe and the outer wall of steel pipe anticorrosion.Filament winding is a process of loading a high degree of fiber to take advantage of the high tension in the manufacture of hollow, usually cylindrical products. The process provides laminates with high strength-to-weight ratios and offers a high degree of control over uniformity and fiber orientation.
An FRP winding machine is an essential tool in the production of composite materials, offering manufacturers the ability to create strong, lightweight products tailored for various applications. Its automation capabilities and versatility make it crucial for industries that demand high-performance components.
| FRP WINDING MACHINES SPECIFICATIONS |
| Product Name |
FRP Winding Machines |
| Keywords |
Filament Winding Machine |
| Core Components |
PLC,Gearbox, Motor |
| Control of Machine |
PLC |
| Automatic Grade |
Fully Automatic |
| Weight |
2000 kg |
| Feature |
High Strength Light Weight |
| Technology |
Molding Technology |
| Max Fiberglass Speed |
0-80M/min |
| Max Shalf Speed |
0-60rpm |
| Usage |
FRP tank filament winding equipment |
| Color |
Bule or Customized |
| Eco-friendly |
Yes |
| Quality |
High-Quality |
| MOQ |
1 Piece |
The continuous winding process of FRP winding equipment is to produce GRP pipes and tanks in a continuous manner. It is to apply the FRP mixed laminate to a continuous forming mold of a moving steel belt. The mold is formed by a continuous steel belt wrapped on a horizontal mandrel. A layer of lining film is wrapped around the mold, and the pre-mixed resin/sand (direct yarn, cut yarn, quartz sand, polyester resin and other raw materials) is continuously distributed to the appropriate position of the mold at the same time - finally a layer of surface yarn is used - after winding, the pipe is transported to the curing position - online cutting and grinding are completed.
During the working process, the pipe core mold used for pipe making starts to rotate driven by the driving head of the FRP pipe winding equipment. Next, the winding trolley installed on the winding track will start to make a reciprocating motion linked with the main shaft along the axial direction of the pipe core mold according to a certain mathematical model. The glass fiber pre-impregnated with resin through the dipping tank is wound onto the pipe core mold. Then, the sand clamping device clamps quartz sand onto the pipe core mold through the emery cloth according to a certain thickness and a certain glue content. The pneumatic pressure roller drives out the bubbles in the sand-interlayer and compacts the sand-interlayer, thereby completing the winding and sand-interlayer work of the structural layer.
Basic Configuration of FRP Winding Equipment:
Eight systems including winding molding - feeding - curing - support - anti-twist - cutting - pipe unloading - production line control
The winding pipe process is an excellent process in the reinforced resin molding process that achieves full automation, high productivity, high raw material utilization, and low product cost.
High Strength-to-Weight Ratio
FRP composites exhibit exceptional strength while being significantly lighter than traditional metals. This characteristic is beneficial in applications where reducing weight without compromising strength is crucial, such as in the aerospace and automotive industries.
Customization and Design Flexibility
FRP winding machines can produce complex and intricate shapes tailored to specific applications. The winding angles and patterns can be adjusted to meet design requirements, allowing for greater innovation in product development.
Reduced Material Waste
Advanced control systems in winding machines enable precise fiber placement, which minimizes material waste. This efficiency can also lead to lower production costs in the long run.
Automated and Consistent Production
Many FRP winding machines feature automated processes, leading to consistent production quality and faster cycle times. This automation also reduces the reliance on manual labor, decreasing labor costs and human error.
Enhanced Durability and Resistance
FRP materials are inherently resistant to corrosion, chemicals, and environmental wear, which extends the lifespan of components produced. This characteristic makes them suitable for harsh environments, such as chemical plants, marine applications, and outdoor structures.
Q1.How Long Is The Warranty Period Of The Product?
If there is a malfunction, generally speaking, our technicians will
Find out the problem based on customer feedback. If the problem is due to quality issues, parts will be replaced free of charge.
Q2. How Long Is The Delivery Time?
Depending on the quantity of products, our products are sold on a per-order basis.
Q3. How To Install It?
If the project requires our installation guidance, we can send our engineers and translators. The cost is borne by the project owner.
Q4: Is Your Company A Direct Manufacturer Or A Trading Company?
A: Yes, Hebei Shengrun is a professional manufacturer of FRP grilles with more than 10 years of experience.
Q5. How Is The Packaging?
A: Strong seaworthy plywood box packaging with steel straps to save container loading space as much as possible.
Q6: Does Your Company Provide OEM Service?
A: Yes, we support. We will arrange molding according to the design draft provided by the customer.
Q7: What Size And Color Does SHENGRUN FRP Supply?
A: Different colors and different sizes. Can be produced according to customer requirements.
Q8: What Is The Price And Quality Of SHENGRUN FRP Products?
A: Globally competitive price and quality assurance.
Q9: How Long Is The Payment Period?
A: T/T, L/C, Western Union, Paypal, MoneyGram.
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